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Ningbo Haishu Nide International Co., Ltd.
一一
·  Add:14-5, East Kemao Center, No.100 Xiangyun Road, Hi-tech District, Ningbo, China.
·  Contact person:Annie
·  Tel:0086-574-87295639
·  Mob/Whatspp/WeChat:0086-13738869026
·  Fax:0086-574-87295637
·  Email:emarketing@nide-group.com
 

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Automatic universal motor armature manufacturing line

This fully automatic armature winding line is suitable for winding varies type universal electric motor armature and DC motor armatures.

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This fully automatic armature winding line is suitable for winding varies type universal electric motor armature and DC motor armatures, such as vacuum cleaner motor, wiper motor, mixer motor, RO pump motor, power tool motor, etc. 

It features fast, efficient, accurate winding, easy set-up, user-friendly programming and tooling flexibility.

 

Main armature making machine technical data 

(1)Automatic flyer coil  winding machine:

 The Automatic Armature Winding machine is designed for winding of various types of hook commutator armature used in home appliances, power tools and automobile industry. As the machine is simple to operate, quick to set to the various armature sizes and high productivity, it is especially suitable for batch winding of motor armatures.

 

Input voltage 220V±10%
Rated frequency 50Hz
Motor power 2.0KW 1500r/min
Spindle speed 0~1500r/min
Center height 160mm(it can be customized.)
Max.armature OD f60mm(it can be customized.)
Pre-setting turn number range 0~32767
Display true color touch screen
Speed adjustment controlled by touch screen
Starting method manual switch
Max. speed 4000r/min
Acceleration time settable freely(default value is 100-500MS)

 

(2)Automatic slot paper inserting machine:

 This machine is used for inserting the insulation paper into the armature slot. 

Armature O.D 20~60mm
Shaft length Max 250mm
Shaft O.D 3~17mm
Commutator O.D 12~40mm
Slot number 8~24 slots
Thickness of insulation paper 0.1mm~0.5mm
Length of insulation paper 10~70mm
Type of insulation paper material DMD, DM, Polyester film
Efficiency 0.5S~0.8S/slot
Air source 4~6Kg/cm2
Rated power 1.5KW
Voltage AC220V, 50/60Hz
Weight About 400Kg
Dimension

910mm x 880 x 1300mm

 

(3)Automatic commutator spot welding machine : 

This Commutator hot staking machine is used for commutator hook welding. It is automatically indexing, automatically welding,you only need to load and unload the armature. Welding current can be adjusted according to different wire diameter. Easy operation and adjustment. 

Armature diameter 15~100mm
Commutator diameter 5~60mm
Wire diameter 0.07~1.8mm
Max power 25KVA
Power supply voltage 220V±10%50Hz
Air source pressure

0.5~0.7MP

 

(4)Automatic armature commutator turning machine :

The turning machine is used for armature commutator outer surface turning. Single cutter , can turn more than one time. Positive knife.Three-axis servo control.

 

Name Parameter
Armature OD 20~60 mm
Armature stack length 10~100 mm
Shaft length 50~250 mm
Length of shaft at commutator end 6~80 mm
Shaft diameter at commutator end 3~12 mm
Commutator diameter 12~42 mm
Commutator roundness ≤0.003mm
Commutator bar-bar roundness ≤0.002mm
surface roughness Ra 0.4 ~ Ra 1.0
Maximum cutting amount Max 0.12mm for the first cutting
Armature speed regulation range Max 3000rpm
Z direction Feeding speed Stepless adjustable
Z direction cutting length 4 different turning lengths can be set
Z direction stroke Max 40mm
Rotor rotation during turning positive
V-block material Artificial PCD diamonds
Turning tool type Wide blade
Machine power 6KW
Power AC380V 50/60Hz
Machine weight About 1100Kg
Workpiece operation height 950mm±50
Production efficiency 2200-2500pcs/shift
Dimension 1100mmx 900mmx1600mm

 

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Our fully automatic motor assemble line is suitable for varies type induction motor assembly, BLDC motor assembly, universal electric motor and DC motor assembly, It could automatically assemble the rotor, armature, stator and motor components together . It is used for washing machine motor, fan motor, BLDC motor, DD motor, electric bicycles motor , electric vehicle motor , hub motor, DD BLDC washing machine motor , compressor motor, vacuum cleaner motor, power tool motor, wiper motor, mixer motor, RO pump motor, NEMA motor, DC motor, etc. It features fast, efficient, accurate winding, easy set-up, user-friendly programming and tooling flexibility.

Automatic electric motor manufacturing solution

Nide provides turn-key service and technical consultance for motor production technology, it covers varies type motors. We could accomplish tailored and innovative solutions to meet all quality and production requirements, aim at making motor production easier.